Thermoforming Machines

General Specifications

Thermoforming machine, Thermoform machine, Plastic packaging machine, Food packaging, TS-800, TS-850, Plastic forming machine
  • Max. Mould Dimensions: 800 x 580 mm
  • Cycle Speed Max. (Dry Cycle): 75
  • Max. Sheet Width: 840 mm
  • Max. Sheet Thickness (PET, CPET, PP, PVC, PS, OPS, PLA): 1,5 mm
  • Compressed Air Pressure: 6 Bar
  • Vacuum Pump Flow: 100 m3/h
  • Continuous Power Consumption: 25 – 50 kW
  • Total Installed Power: 130 – 170 kW
  • Control Unit: B&R Industrial PC
  • Screen: B&R Colorful, 18,5” Touch Screen
  • Central Lubrication: BEKA-MAX - PC Controlled
  • Software: INPAK

Unwinder and Pre-Heating System

Thermoforming machine with pre-heater and unwinder, Thermoform machine with pre-heater and unwinder, Plastic packaging machine with pre-heater and unwinder, Food packaging with pre-heater and unwinder, Plastic forming machine with pre-heater and unwinder.
  • Roll lifting system - Hydraulic
  • Able to work with double roll
  • Analog controlled, non- stop roll opener
  • Max. roll diameter: 1200 mm
  • 15 m in preheating system with 30 kW hot air circulation capacity

Chains and Rails

Chain and rails system of Thermoforming machine, Chain and rails system of Thermoform machine, Chain and rails system of Plastic packaging machine, Food packaging, TS-800, TS-850, Chain and rails system of Plastic forming machine
  • Servo driven transport chains
  • Sheet edge heaters (Quartz) at infeed
  • JWIS chains
  • Water cooled, aluminum profile chain rails
  • Motorised rail distance adjustment from three points with rotary encoder for measurement
  • Automatic sheet stretching system adjustable on the screen (Especially for PP sheet material)
  • Automatic chain lubrication - PC controlled
  • Photocell for pre-printed sheet

Heaters

Heating unit of Thermoforming machine, Heating unit of Thermoform machine, Heating unit of Plastic packaging machine, Food packaging, TS-800, TS-850, Heating unit of Plastic forming machine

Upper Heating Power 38/50 kW
Lower Heating Power 38/50 kW

  • Elstein ceramic heaters in top and lower heater trays, individually adjustable (line by line), made from AISI-304 stainless steel - 9 rows - 2 x 38 = 76 kW
  • Elstein ceramic heaters in top and lower heater trays, individually adjustable (line by line), made from AISI-304 stainless steel - 12 rows - 2 x 50 = 100 kW
  • Infrared temperature measurement on sheet surface
  • Sensor control against sheet sagging
  • Dimensions of trays: L 1800 mm x W 860 mm

Forming Station

Forming station of Thermoforming machine, Forming station of Thermoform machine, Forming station of Plastic packaging machine, Food packaging, TS-800, TS-850, Plastic forming machine

Upper Forming Depth 140 mm
Lower Forming Depth 140 mm
Clamping Force 50 t
Platens Stroke (upper / lower) 150 / 150 mm

  • 4 Column-Servo motor driven, clamping force 50 t
  • Servo driven plug assist on top forming station
  • Max. Mould size: 800 x 580 mm
  • Max. Stroke; Lower/Upper: 150mm / 150mm
  • Forming by air pressure and or vacuum
  • Tool fixing system with electrical safety interlocks
  • Clamp frame or plug assist on top and bottom former
  • Motorised mould height adjustment on top and bottom forming station
  • Long-life, special needle bearings, gapless joints
  • Flow control sensor for cooling water

Hole Punching Station

Hole punching station of Thermoforming machine, Hole punching station of Thermoform machine, Hole punching station of Plastic packaging machine, Food packaging, TS-800, TS-850, Hole punching station of Plastic forming machine

Platens Stroke (upper / lower) 150 / 150 mm
Punching Force 50 t

  • Servo motor driven, top and bottom independent - Clamping force 50 t
  • Motorised vertical adjustment of top table
  • Motorised position adjustment of station with rotary encoder
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • Vacuum device for hole punching scraps

Cutting Station

Cutting station of Thermoforming machine, Cutting station of Thermoform machine, Cutting station of Plastic packaging machine, Food packaging, TS-800, TS-850, Cutting station of Plastic forming machine

Platens Stroke (upper / lower) 150 / 150 mm
Clamping Force 60 t
Power of Plate Heaters 7,5 kW

  • Servo motor driven,top and bottom independent clamping force 60t
  • Motorised precision cutting adjustment on top table by 0,03mm/pulse
  • Cutting knife heating (max. 170°C) and isolation plate
  • Motorised X-Y adjustment system with measurement by rotary encoder
  • Motorised position adjustment of station with rotary encoder
  • Tool fixing system with electrical safety interlocks
  • Pneumatically weight balancing system
  • Long-life, special needle bearings, gapless joints
  • System for taking up the play between the nut and shaft (very important for long knife life)

Stacker Unit

Stacker unit of Thermoforming machine, Stacker unit of Thermoform machine, Stacker unit of  Plastic packaging machine, Food packaging, TS-800, TS-850, Stacker unit of Plastic forming machine

Max. Vertical Stroke 500 mm
Max. Horizontal Stroke 600 mm

  • Conventional upward stacker with pneumatic sweeper
  • Robot stacker system with vacuum devices
  • Lid robot stacker with servo driven upper and lower frame
  • A-B stacking system (90° or 180° rotary for robot stacker)
  • A-B stacking system (Pneumatic - for conventional and lid stacker)
  • Servomotor driven vertical stacker
  • Motorized position adjustment of station with rotary encoder
  • Electrical driven out conveyor
Stacker unit of Thermoforming machine, Stacker unit of Thermoform machine, Stacker unit of  Plastic packaging machine, Food packaging, TS-800, TS-850, Stacker unit of Plastic forming machine

Scrap Winder

Thermoforming machine with scrap winder, Thermoform machine with scrap winder, Plastic packaging machine with scrap winder, Food packaging with scrap winder, Plastic forming machine with scrap winder.
  • Asynchronous winder motor with electronical torque control
  • Pneumatically discharging system of scrap

Electrical Unit

Electrical cabinet of Thermoforming machine, Electrical cabinet of Thermoform machine, Electrical cabinet of Plastic packaging machine, Food packaging, TS-800, TS-850, Electrical cabinet of Plastic forming machine
  • Electrical cabinet and installation to CE standard.
  • High quality electrical and electronic components (SEW, SIEMENS, MOELLER, OMRON, B&R, SCHNEIDER)
  • Air-conditioner for cabinet