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PRODUCTS

General Specifications

TS-800
  • Max. Mould Dimensions 800 x 580 mm
  • Max. Sheet Width 840 mm
  • Max. Sheet Thickness 1,5 mm PET, PP, PVC, PS, OPS
  • Cycle Speed Max. (Dry Cycle) 75 cycle /min
  • Compressed Air Pressure 6 Bar
  • Total Installed Power 140 - 170 kW
  • Control Unit B&R Industrial PC
  • Screen B&R Colorful, 15” Touch Screen
  • Central Lubrication BEKA-MAX - PC Controlled

Material Unwinder & Pre-Heating System.

TS-800
  • Roll lifting system - Hydraulic
  • Able to work with double roll
  • Analog controlled, non- stop roll opener
  • 15 m in preheating system with 30 kW hot air circulation capacity

Chain & Rails

TS-800
  • Servo driven transport chains
  • Sheet edge heaters (Quartz) at infeed
  • JWIS chains
  • Water cooled, aluminum profile chain rails
  • Motorised rail distance adjustment from three points with rotary encoder for measurement
  • Automatic sheet stretching system adjustable on the screen (Especially for PP sheet material)
  • Automatic chain lubrication - PC controlled
  • Photocell for pre-printed sheet

Heaters

TS-800

Length of Heater 1800 mm
Upper Heating Power 50 kW
Lower Heating Power 50 kW

  • Elstein ceramic heaters in top and lower heater trays, individually adjustable (line by line), made from AISI-304 stainless steel - 9 rows - 2 x 38 = 76 kW
  • Elstein ceramic heaters in top and lower heater trays, individually adjustable (line by line), made from AISI-304 stainless steel - 12 rows - 2 x 50 = 100 kW
  • Infrared temperature measurement on sheet surface
  • Sensor control against sheet sagging
  • Dimensions of trays: L 1800 mm x W 860 mm

Forming Station

TS-800

Upper Forming Depth 140 mm
Lower Forming Depth 140 mm
Clamping Force 50 t
Platens Stroke (upper / lower) 150 / 150 mm

  • 4 Column-Servo motor driven, clamping force 50 t
  • Servo driven plug assist on top forming station
  • Max. Mould size: 800 x 580 mm
  • Max. Stroke; Lower/Upper: 150mm / 150mm
  • Forming by air pressure and or vacuum
  • Tool fixing system with electrical safety interlocks
  • Clamp frame or plug assist on top and bottom former
  • Motorised mould height adjustment on top and bottom forming station
  • Long-life, special needle bearings, gapless joints
  • Flow control sensor for cooling water

Hole Punching Station

TS-800

Platens Stroke (upper / lower) 150 / 150 mm
Punching Force 50 t

  • Servo motor driven, top and bottom independent - Clamping force 50 t
  • Individual motion control of stroke movement of
  • top and bottom hole punch tables; Lower / Upper 150 mm
  • Motorised vertical adjustment of top table
  • Motorised position adjustment of station with rotary encoder
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • Vacuum device for hole punching scraps

Cutting Station

TS-800

Platens Stroke (upper / lower) 150 / 150 mm
Clamping Force 60 t
Power of Plate Heaters 7,5 kW

  • Servo motor driven, clamping force 60t
  • Individual motion, stroke of top and bottom table; Lower/Upper: 150mm
  • Motorised precision cutting adjustment on top table by 0,03mm/pulse
  • Cutting knife heating (max. 170°C) and isolation plate
  • Motorised X-Y adjustment system with measurement by rotary encoder
  • Motorised position adjustment of station with rotary encoder
  • Tool fixing system with electrical safety interlocks
  • Pneumatically weight balancing system
  • Long-life, special needle bearings, gapless joints
  • System for taking gap of adjustment bolts (very important for long knife life)

Stacker Unit

TS-800

Max. Vertical Stroke 500 mm
Max. Horizontal Stroke 600 mm

  • Conventional upward stacker with pneumatic sweeper
  • Robot stacker system with vacuum devices
  • Lid robot stacker with servo driven upper and lower frame
  • A-B stacking system (90° or 180° rotary for robot stacker)
  • A-B stacking system (Pneumatic - for conventional and lid stacker)
  • Servomotor driven vertical stacker
  • Motorized position adjustment of station with rotary encoder
  • Electrical driven out conveyor

Scrap Winder

TS-800
  • Asynchronous winder motor with electronical torque control
  • Pneumatically discharging system of scrap

Electrical Cabinet and Installation

TS-800
  • Electrical cabinet and installation to CE standard.
  • High quality electrical and electronic components (SEW, SIEMENS, MOELLER, OMRON, B&R, SCHNEIDER)
  • Air-conditioner for cabinet